Flux Reference Manual

  • Welcome to Flux
  • Introduction
    • Installing the software
    • The user interface
    • Part workflow
  • CAD
    • 2-D Import
      • 2-D Cleanup
    • 3-D Import
      • Import 3D Model
      • Import assembly
      • Form detection
      • Component detection
    • Modifying the geometry
    • Attachments
  • Laser CAM
    • Part workflow
      • Editing panels
        • Laser cut
          • Approach
          • Withdrawal
          • Microjoint
          • Advanced
        • Contour
        • Scrap cut
        • Part
        • Corner treatment
      • Quick-Nest
    • Job workflow
      • Job panel
        • Sheets tab
        • Parts tab
        • Layouts tab
        • Summary tab
      • Edit layout
        • Nesting modes
        • Placement panel
        • Sequencing
        • Slice sheet
    • Bevel cut
      • Open contours
      • Variable bevel
      • Miscellaneous
    • Advanced
      • Finishing rules
      • Edit LTT
      • FlyLine
      • TwinLine
        • Strategy
        • Microjoints
        • Further settings
      • DetectLine
  • Bend CAM
    • Create bend data
    • Bend navigator
    • Edit bend data
      • Edit a bend
      • Edit a tool mount
      • Edit a bend setup
      • Edit the back-gauges
      • Edit angle measurement
      • Bends spreadsheet
      • Changing the sequence
      • Adding setups and stations
    • Advanced
      • Angle measurement
      • Batch process
      • Recompute solution
      • Tonnage check
    • Bending Aids
  • BendMaster CAM
    • Bend navigator
    • Part pickup
      • Pickup from pallet
      • Pickup from dispenser
    • Robotic bending
      • Insertion
      • Bending
      • Extraction
    • Regripping
      • Regrip panel
      • Add regrip
      • Edit regrip
      • Regrip with jaw
      • RG-Stations panel
    • Part deposit
      • Deposit panel
      • Repeat and sequence
      • Add separator sheets
      • Lock part-rest
      • Deposit pattern types
    • Advanced
      • Waypoints
      • Cell configuration
      • Custom Cell Components
      • Gripper database
        • Create a gripper
        • Import gripper from DXF
        • Import Suction Cup
  • FlexCell CAM
    • Bend navigator
    • Part pickup
      • Pickup from pallet
      • Centering table
    • Robotic bending
      • Insertion
      • Bending
      • Extraction
      • Advanced
    • Regripping
      • Regrip panel
      • Add/Remove regrip
      • Gripper Panel
      • RG-Stations panel
    • Part deposit
      • Deposit panel
      • Deposit Tabs
    • Advanced
      • Waypoints
      • Cell configuration
      • Gripper database
        • Create a gripper
        • Import gripper from DXF
    • Troubleshooting
  • Fold CAM
    • Create fold data
    • The Fold view
    • Editing Fold data
      • Edit a bend
      • Edit a side/section
      • Change the sequence
      • Edit the blank-holders
      • Edit the gauging
      • Edit the blades
      • Edit the loading
      • Edit the unloading
    • Tool inventory
    • Advanced
      • Custom air-gap tables
      • Manual bend completion
      • Required flange length
  • Settings
    • Drawing
      • Layers
      • Dimensions
      • View
    • Bend CAM
      • Machine defaults
      • Bend outputs
      • Bend view
      • Bend cell
    • Cut CAM
      • Layout
        • Nest settings
        • Sheet
        • Sheet handling
        • Skeleton cuts
        • Work support
      • Laser CAM
        • Sequence
      • Cut outputs
      • Cut view
    • Panel bending
      • Defaults
      • ZBW carriers
      • Outputs
    • Reports
      • Item defaults
    • Import/Export
    • Environment
  • Database
    • Materials
    • Machines
    • Bend tools
    • Bend deductions
    • Bend grippers
    • Forms and Components
  • Reports
    • Report designer
    • Fields, pictures and tables
    • Bands (sub-reports)
    • Labels, bitmaps and shapes
  • Appendix
    • Supported 3D formats
    • Separator sheet DXF
    • Bend tool DXF
    • The Adapt Geometry feature
Fold CAM

Fold CAM

A sheet metal flat can be bent to its final shape using a panel bender. The Fold CAM[1] module of Flux is used to program panel benders. Here are some of the things this module can do.

  • Compute a feasible and optimal bending sequence.

  • Compose blank-holders suitable for processing the part.

  • Engage or disengage ENW tools as necessary for appropriate bends.

  • Engage or disengage ZBW blades as necessary where needed.

  • Compute gauging locations for centering the part in the machine.

  • Compute how the part is to be gripped by the part manipulators (the type of manipulator, the gripping surface etc).

  • For automated benders like the TruBendCenter™ 7030 or 7020, compute optimized rotor positions, and also program rotations where needed.

  • Generate NC programs that can be transmitted to a panel-bender for processing.

Flux incorporates algorithms and heuristics to compute these automatically where possible, and in most cases, you will not really need to intervene in this process. However, there is also a set of tools and operations to modify the sequence, tools used, gauging and other parts of the Fold solution.

As these edits are made, various checks (including a full range of collision and feasibility checks) are performed in real time, and you can always view the results of your edits as you work, without having to request for a recompute.

Here are some resources to get you started with Flux:

  • All modules of Flux share a common user-interaction model called the Clarity interface.

  • You can install panel benders from the Machine Database.

  • You can use the Tool Inventory panel to import custom ZBW, ENW and other tools, and to configure the inventory of tools to match what you actually have on your shop floor.

  • The starting point for all the CAM modules is CAD data, and you can get those CAD files by importing 2D or 3D data, or by drawing it using the Sketch tools built into Flux.


1. The term Bend CAM is used in Flux for press brakes, and Fold CAM is used for panel benders.
Troubleshooting Create fold data

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