Flux Reference Manual

  • Welcome to Flux
  • Introduction
    • Installing the software
    • The user interface
    • Part workflow
  • CAD
    • 2-D Import
      • 2-D Cleanup
    • 3-D Import
      • Import 3D Model
      • Import assembly
      • Form detection
      • Component detection
    • Modifying the geometry
    • Attachments
  • Laser CAM
    • Part workflow
      • Editing panels
        • Laser cut
          • Approach
          • Withdrawal
          • Microjoint
          • Advanced
        • Contour
        • Scrap cut
        • Part
        • Corner treatment
      • Quick-Nest
    • Job workflow
      • Job panel
        • Sheets tab
        • Parts tab
        • Layouts tab
        • Summary tab
      • Edit layout
        • Nesting modes
        • Placement panel
        • Sequencing
        • Slice sheet
    • Bevel cut
      • Open contours
      • Variable bevel
      • Miscellaneous
    • Advanced
      • Finishing rules
      • Edit LTT
      • FlyLine
      • TwinLine
        • Strategy
        • Microjoints
        • Further settings
      • DetectLine
  • Bend CAM
    • Create bend data
    • Bend navigator
    • Edit bend data
      • Edit a bend
      • Edit a tool mount
      • Edit a bend setup
      • Edit the back-gauges
      • Edit angle measurement
      • Bends spreadsheet
      • Changing the sequence
      • Adding setups and stations
    • Advanced
      • Angle measurement
      • Batch process
      • Recompute solution
      • Tonnage check
    • Bending Aids
  • BendMaster CAM
    • Bend navigator
    • Part pickup
      • Pickup from pallet
      • Pickup from dispenser
    • Robotic bending
      • Insertion
      • Bending
      • Extraction
    • Regripping
      • Regrip panel
      • Add regrip
      • Edit regrip
      • Regrip with jaw
      • RG-Stations panel
    • Part deposit
      • Deposit panel
      • Repeat and sequence
      • Add separator sheets
      • Lock part-rest
      • Deposit pattern types
    • Advanced
      • Waypoints
      • Cell configuration
      • Custom Cell Components
      • Gripper database
        • Create a gripper
        • Import gripper from DXF
        • Import Suction Cup
  • FlexCell CAM
    • Bend navigator
    • Part pickup
      • Pickup from pallet
      • Centering table
    • Robotic bending
      • Insertion
      • Bending
      • Extraction
      • Advanced
    • Regripping
      • Regrip panel
      • Add/Remove regrip
      • Gripper Panel
      • RG-Stations panel
    • Part deposit
      • Deposit panel
      • Deposit Tabs
    • Advanced
      • Waypoints
      • Cell configuration
      • Gripper database
        • Create a gripper
        • Import gripper from DXF
    • Troubleshooting
  • Fold CAM
    • Create fold data
    • The Fold view
    • Editing Fold data
      • Edit a bend
      • Edit a side/section
      • Change the sequence
      • Edit the blank-holders
      • Edit the gauging
      • Edit the blades
      • Edit the loading
      • Edit the unloading
    • Tool inventory
    • Advanced
      • Custom air-gap tables
      • Manual bend completion
      • Required flange length
  • Settings
    • Drawing
      • Layers
      • Dimensions
      • View
    • Bend CAM
      • Machine defaults
      • Bend outputs
      • Bend view
      • Bend cell
    • Cut CAM
      • Layout
        • Nest settings
        • Sheet
        • Sheet handling
        • Skeleton cuts
        • Work support
      • Laser CAM
        • Sequence
      • Cut outputs
      • Cut view
    • Panel bending
      • Defaults
      • ZBW carriers
      • Outputs
    • Reports
      • Item defaults
    • Import/Export
    • Environment
  • Database
    • Materials
    • Machines
    • Bend tools
    • Bend deductions
    • Bend grippers
    • Forms and Components
  • Reports
    • Report designer
    • Fields, pictures and tables
    • Bands (sub-reports)
    • Labels, bitmaps and shapes
  • Appendix
    • Supported 3D formats
    • Separator sheet DXF
    • Bend tool DXF
    • The Adapt Geometry feature
Bend CAM
/
Advanced
/
Recompute solution

Recompute solution

When you press B, or use the workflow panel to compute a solution, Flux calculates a bend solution using a set of default settings and parameters. You can do a re-calculation of this solution using different settings by clicking on the Recompute Recompute menu from the command bar. Sometimes, this is also useful to complete the computation after you have interactively edited some tooling, or the sequence.
For example:

  • You can change the sequence, and ask Flux to compute new tooling stations while keeping the sequence unchanged.

  • You could change the tooling stations, and ask Flux to compute a new sequence, or to align the part to the newly created stations.

  • You can try the tooling operation with a different set of tools, or try using an already-created Setup.

The Recompute dialog

Recompute

The Recompute dialog looks like the image alongside.

Overrides

This section contains some switches you can use to over-ride the default behavior of Flux.

  • Turn on the Don’t change sequence switch to force Flux to compute a new solution without changing the sequence. Different tooling stations, gauging positions or part insertion directions will be tried by Flux, while holding the sequence unchanged.

  • If the No angle measurement switch is turned on, Flux computes a solution that performs no angle measurements, and will not use any gauging sensors (ACB tools).

  • The Ignore tools from GEO/DXF files tells Flux to ignore the tooling hints that are often found in GEO files, and sometimes in DXF file.

Setups

This section sets the strategy for tooling setups; by default, Flux will compute the Setup from scratch, but you can use these settings to change this behavior.

  • Compute new Setup is the default behavior - Flux will compute a setup using all the tools it is allowed to (see the Tools section below).

  • Keep existing Setup tells Flux that no Setup changes should be made; it tries to process all the bends using the current setup for the part. If some bends have collisions, or have insufficient tool length for processing, those errors remain uncorrected, and can be viewed after the recompute process.

Setup from file
  • If you select Use Setup from File, you are prompted to pick a bend setup file (bsetup). The Setup loaded from this file is then used for computation; that setup is not modified, nor are any additional stations created. Setups you have recently loaded from file are displayed in the selector that appears below this section, and you can then click the + button near that selector to pick a different setup file.

Setup other part
  • The Use Setup from another Part option is available only if there are some other parts currently open, and they have been tooled up for the same press brake. In this case, you can ask Flux to use the same setup as one of these other parts; a selector appears to let you choose the part you want.

Tools

If you choose the Compute new Setup option in the section above, you can use the Tools section to pick the list of bend-tools that may be used to compute the new setup. If you choose one of the other options for the Setup, this section is not available.

  • Preferred tools for Machine is the default option. For each press brake, you can choose a set of tools[1] as the preferred tools, and Flux will use those tools when tooling up the part.[2] (If you have not actually set up the preferred tools for a machine, Flux uses all the tools in the inventory as the preferred tool-set for the machine).

  • If you choose Tools in Inventory, Flux will use all the tools that are available in the installation’s inventory. If you have not actually set up the inventory of tools, Flux uses all the tools in the Catalog as your inventory.

  • The All Tools in Catalog is the broadest selection of tools; Flux will use every tool available in the manufacturer’s tool catalog to attempting a solution. While this may mean the solution may not be actually feasible for production (using the inventory you have available), it is useful for a speculative exploration of what tools would be required to produce a particularly complex part. (In addition, this mode also tells Flux to assume an infinite inventory of pieces - that is, the optimum tooling is produced assuming you have an infinite number of pieces of each length).

Tools from File
  • You can create custom tool-sets and store them in tool-list files (btools). These files can then be used to tool up the part, when you select the Use tool-set from File option. When you pick this option, you are prompted for a tool-list file, and tool-list files you have used recently are displayed for easy selection. You can click on the + sign near this list to pick a new tool list.

  • For the most direct control over the punches and dies, you can select the Specific Tools option, and then pick the exact punch and die you want to use.

Specific tools

Sequence priority

When sequencing the bends in a part, there are a few potentially conflicting requirements. For example, should Flux try to minimize the number of part rotations, or should it try to minimize the bends where the part’s center-of-gravity lies inside the machine? + It is quite likely that each operator may have a different set of priority rules, and also possible that different parts may require different priority settings. Flux therefore allows you to do a recomputation with a different ordering of priorities, using the Sequence priority section of this dialog.

Sequence Priority

Use the Up and Down arrow buttons on the right to shuffle the rules; items near the top are higher in priority. You can turn some of these priority items off completely; this tells Flux not to consider this as a factor when deciding the sequence. (Sometimes, turning off some of these can yield a sequence that uses few tool stations).

  • Avoid collisions during overbend: To achieve angle accuracy, most bends will need to be overbent slightly to compensate for springback. This sequence rule tells Flux to do bends in such an order that overbending is possible. For example, in the part below, we should do the bend 1 first and bend 2 next; the other order would block overbending.

Overbending
  • Don’t use low-priority tools: Tells Flux to avoid using low-priority tools, or tools that are not in the preferred list, as far as possible.

  • Avoid gauging on open angles: Gauging positions should ideally be in the same plane as the bend axis, and there should not be any already-processed bends between the bend line and the gauging point. Here is an example of a poor gauging that this rule tries to avoid:

Open Gauging
  • Avoid part tipping backwards: Especially with heavy parts, it is useful to avoid situations where the center-of-gravity of the part lies behind the tool line. This rule tries to minimize such situations.[3]

  • Minimize part flips: Part flips are when the part has to be overturned (successive bends are in different up/down directions).

  • Minimize part rotations: A part rotation is when a part is turned left or right in the horizontal plane; this is considered to be easier for the operator than a part flip; the default ordering of these last two rules tries to favor part rotations over part flips, where possible.


1. To do this, use the inventory button in the command bar, and choose Preferred Tools from the menu that pops up.
2. Flux will try to use only the preferred tools for the part, but if there are collisions or other problems that cannot be resolved, it will start using other tools from the available inventory.
3. Flux uses some discretion about the part weight and how far back the center-of-gravity is behind the tool-line to consider this as a problem. Technically, it considers a part to tip backwards if there is a tipping moment of 0.15 Nm (Newton meters) backwards.

Contents

  • The Recompute dialog
  • Overrides
  • Setups
  • Tools
  • Sequence priority
Batch process Tonnage check

      Copyright © 2025 TRUMPF Metamation. All rights reserved.

    Compiled by Bento